Slip On Exhaust Instructions

For Models: Outlander 800 (2012-2015), Outlander 500 (2013-2015), Outlander 650 (2013-2023)

Removal

1. Loosen the Stock Clamp and remove the Silencer Mounting Bolts and Silencer.(See Figure #1)

Slip On Exhaust Instructions - Figure 1

2. Remove the (3) Bolts and Plastic Bolt located in the trunk. (See Figure #2)

Slip On Exhaust Instructions - Figure 2

3. MODELS WITH REAR BUMPER Remove the Left Lower Bumper Mounting Bracket

Installation

1. Install the supplied bracket using the (3) supplied M6 bolts, washers and original nyloc nuts. (Top right bolt will not use a nyloc nut. It will thread into the OE nut-sert clip.) Use the supplied M8 bolt, washers and nyloc nut on front bracket hole.(See Figure #3)

Slip On Exhaust Instructions - Figure 3

2. Slide the supplied Clamp over the Silencer Inlet.

3. Use the supplied hardware to mount the Silencer to the previously installed bracket. Do not tighten.

4. Ensure proper exhaust alignment and clearance.

5. Install the supplied Heat Shield where necessary.

6. Reinspect all areas around the exhaust system for proper alignment and clearance.

Discussion

Tuning

Fuel Tuning is absolutely required when installing an HMF Exhaust on this machine. Failure to tune the engine can cause excessive damage to the exhaust system and engine, while voiding the warranty on your exhaust and possibly on your machine. (check with local dealer). See the tuning settings below for the proper fuel tuning solution on your machine.