Kawasaki Brute Force 750 Full System 12-14 Installation Instructions

Removal

1. Remove the seat, plastic panel under the head light, and the Left Side Storage Container.

2. Remove the Left Side Main Plastic, two-piece Sheet Metal Heat Shield, and the rear most heat shield from the Front Head Pipe.  Remove the Splash Shield from under the Left Front Fender.

3. Loosen the (2) Head Pipe to Silencer Clamps. 

4. Remove the Silencer to Frame Mounting Bolts, and remove the Silencer.

5. Remove the Front Head Pipe Clamp.  You will no longer need it.

6. Remove the Rear Head Pipe Nuts, Rear Head Pipe, and original gasket.  You will not reuse the original gasket.

7. Remove the Front Head Pipe Mounting Nuts and the Front Head Pipe along with Stock Gasket.  You will no longer need the stock gasket.  Removing the front head pipe can be difficult.  Although not necessary, taking the Left Front Wheel off will make removal easier.

Installation

1. Install the new head pipes with supplied gaskets.  Leave the mounting nuts loose.  Note: The New front head pipe is two pieces)  Be sure to install the supplied T-bolt Clamp where the Front Head Pipe sections meet.  Do not tighten.

2. Slide the supplied T-bolt clamps onto the Collector of the Silencer and slide the Silencer over the Head Pipes.   Using the supplied hardware, loosely bolt the Silencer to the Mounting Holes in the frame.  (You may need to use the (2) supplied M8 Washers under each nut.)

3. Tighten in this order.

a. Front cylinder-to-head pipe nuts

b. Rear cylinder-to-head pipe nuts

c. Front head pipe T-bolt clamp d. Silencer-to-frame mounting bolts

e. Collector  T bolt clamps

4. Check all the areas around the exhaust for proper alignment and clearance.  Adjust as necessary.

5. Reinstall t he two-piece Sheet Metal Heat Shield and all body panels including seat and splash shield under left front fender.(See Figure #1)