- OR -

Exhaust Systems Polaris® RZR XP® 4 Turbo

Print Instructions

HMF Racing Nology HotWires® Spark Plug & Wire Kit Instructions

For Models: RZR XP® 1000 (2014-2023), RZR XP® 4 1000 (2014-2023), RZR® 4 900 (2015-2017), RZR® S 900 (2015-2020), RZR® 900 Trail (2015-2020), RZR XP® Turbo (2016-2021), RZR XP® 4 Turbo (2016-2021), RZR® RS1 (2018-2022), RZR XP® Turbo S (2018-2021), RZR XP® 4 Turbo S (2019-2021)

Installation

1. Remove the Engine Cover from the trunk bed.(See Figure #1)

Nology HotWires® Spark Plug & Wire Kit Instructions - Figure 1

2. Remove the Spark Plug Wire from PTO Engine Side. (See Figure #2)

Nology HotWires® Spark Plug & Wire Kit Instructions - Figure 2

3. Remove Spark Plug on PTO Engine Side.(See Figure #3)

Nology HotWires® Spark Plug & Wire Kit Instructions - Figure 3

4. Insert supplied NGK Spark Plug into PTO Side of Engine.  Use the shorter Hot Wire into PTO Engine Side and the lower post on the coil pack.
Note: Spark Plug Gap should be (.027"-.032") (.7-.8mm)(See Figure #4)

Nology HotWires® Spark Plug & Wire Kit Instructions - Figure 4

5. Remove the Spark Plug and Spark Plug Wire on MAG Engine Side.(See Figure #5)

Nology HotWires® Spark Plug & Wire Kit Instructions - Figure 5

6.  Insert supplied NGK Spark Plug into MAG Side of Engine.  Use the longer Hot Wire into MAG Engine Side and the top post on the coil pack.(See Figure #6)

Nology HotWires® Spark Plug & Wire Kit Instructions - Figure 6

7. Sand the paint of the top of a frame tab to create a good ground source.  You may alternately use a location on the engine that is grounded.  (See Figure #7)

Nology HotWires® Spark Plug & Wire Kit Instructions - Figure 7

8. Attach the (2) Ground Wires from the Hot Wires to the cleaned tab using the original hardware.(See Figure #8)

Nology HotWires® Spark Plug & Wire Kit Instructions - Figure 8

9. Be sure to leave slack on the wires to allow for engine movement.

NOTE: When replacing spark plugs during routine maintenance use the same type of plug that comes with this kit:
NGK C7E for Naturally Aspirated Engines
NGK C9E for Turbocharged Engines

Discussion

Hook me up! Get 10% off your next exhaust or equipment order.

Sign up for the HMF Community and receive the following perks:

  • 10% off your next exhaust or equipment purchase
  • Details about upcoming HMF products
  • Exclusive product giveaways

Tell us your vehicle for 10% off!

Sign Me Up!

No, thanks. I'll pay full price for my powersports needs.