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Exhaust Systems Polaris® RZR® 4 900

HMF Racing Nology HotWires® Spark Plug & Wire Kit Instructions

For Models: RZR XP® 1000 (2014-2017), RZR XP® 4 1000 (2014-2017), RZR® 4 900 (2015-2017), RZR® S 900 (2015-2018), RZR® 900 Trail (2015-2017), RZR XP® Turbo (2016-2018), RZR XP® 4 Turbo (2016-2018), RZR® RS1 (2018-2019)

Installation

1. Remove the Engine Cover from the trunk bed.(See Figure #1)

Nology HotWires® Spark Plug & Wire Kit Instructions - Figure 1

2. Remove the Spark Plug Wire from PTO Engine Side. (See Figure #2)

Nology HotWires® Spark Plug & Wire Kit Instructions - Figure 2

3. Remove Spark Plug on PTO Engine Side.(See Figure #3)

Nology HotWires® Spark Plug & Wire Kit Instructions - Figure 3

4. Insert supplied NGK Spark Plug into PTO Side of Engine.  Use the shorter Hot Wire into PTO Engine Side and the lower post on the coil pack.
Note: Spark Plug Gap should be (.027"-.032") (.7-.8mm)(See Figure #4)

Nology HotWires® Spark Plug & Wire Kit Instructions - Figure 4

5. Remove the Spark Plug and Spark Plug Wire on MAG Engine Side.(See Figure #5)

Nology HotWires® Spark Plug & Wire Kit Instructions - Figure 5

6.  Insert supplied NGK Spark Plug into MAG Side of Engine.  Use the longer Hot Wire into MAG Engine Side and the top post on the coil pack.(See Figure #6)

Nology HotWires® Spark Plug & Wire Kit Instructions - Figure 6

7. Sand the paint of the top of the tab to create a good Ground Source.(See Figure #7)

Nology HotWires® Spark Plug & Wire Kit Instructions - Figure 7

8. Attach the (2) Ground Wires from the Hot Wires to the cleaned tab using the supplied M6 Hardware.(See Figure #8)

Nology HotWires® Spark Plug & Wire Kit Instructions - Figure 8

9. Be sure to leave slack on the wires to allow for engine movement.

Discussion

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