View Full Version : RZR Full system install
Mike/HMF
05-05-2008, 06:15 PM
1.Remove the stock exhaust. To do this it may be easier to remove the bed liner, rear tail plastic and bumper.
Mike/HMF
05-05-2008, 06:25 PM
The stock header gaskets get replaced with the supplied gaskets. Bolt primary headers to the cylinder head using included allen head bolts. Leave loose until all pipes are installed
Mike/HMF
05-05-2008, 06:30 PM
Attach the mid pipe to the primaries. Install the 2 springs using spring puller or piece of wire. Bolt mid pipe to engine using supplied bolt and washer.
Mike/HMF
05-05-2008, 06:32 PM
Using supplied Zip tie, secure crankcase breather away from exhaust mid pipe.
Mike/HMF
05-05-2008, 06:38 PM
Slide clamp over muffler inlet then slide muffler into stock rubber mount locations.
Mike/HMF
05-05-2008, 07:03 PM
Starting at the Head pipes and working back to the muffler, tighten all clamps/nuts/bolts. Double check clearance around complete exhaust system to avoid burning wiring/plastics/etc.
We also recommend using the power commander on the RZR as the stock programming is to rich.
Mike/HMF
10-09-2008, 11:35 AM
Swamp XL for the Polaris RZR
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